Proven results at scale
From the world's highest-volume EVs to purpose-built commercial robotics, the methodology works.
Tesla — $50M+ in annual savings
Five years. Six vehicle programs running simultaneously. Every consumer Tesla manufactured today carries engineering from this work.
Annualized savings delivered at Tesla
Typical system-level cost reduction
Part count, Cybertruck thermal system
Than legacy auto — Tesla program cadence
Cybertruck & Cybercab
Simplified core coolant architecture from 21 to 10 parts while expanding scope and function. Designed for robotic assembly with sub-5-second install cycles on the production line.
Model 3 & Y
Designed a connector with 40% higher flow efficiency at 2/3 the cost. Tesla's highest-volume platform — savings from a single redesign compound across millions of vehicles per year.
Model S & X
Lowered thermal system cost by eliminating manual assembly steps — geometry changes enabling consistent automated installation at scale.
Lionsbot — From concept to scale at low cost
Partnered with Lionsbot's hardware team to bring their latest autonomous cleaning robot chassis and suspension from concept to production — with cost-efficiency built in from day one.
Images released on product launch
Coming 2026Assembly-First Chassis Design
Chassis and mounting points designed for ergonomic, repeatable installation from day one. Poka-yoke fixtures implemented directly on the assembly line to prevent assembly errors.
Images released on product launch
Coming 2026Simulation Driven Efficiency
FEA used to strip material precisely where safety margins allowed — minimising weight and cost. Custom corrosion and vibration test infrastructure built to validate cost-optimised designs.
Images released on product launch
Coming 2026Successful Production Launch
From blank page to production floor in a single continuous engagement. Manufacturing costs built into every design decision from the start — not retrofitted at launch.